NT-42, the newest and fastest high performance concrete block machine in our product range, produces a wide range of concrete and pumice blocks. Our machines, which provide fast and effortless mold change supported with new technology, can be produced in different models, including paving stone, hollow blocks, bordure, pumice block, masonry, concrete grooves, with height of 40mm - 500mm.
- Product heights are according to the selected product transfer system. Pallet, rack system and finger car may vary.
NT-42 concrete block machine group as standard Includes; concrete block machine, pallet transfer systems, product transfer systems and automation system. Concrete block production line is divided into two groups as wet and dry products. While the wet product transfer cycle involves transferring the products leaving the machine to the curing process depending on the system cycle, the dry product transfer cycle includes preparing the products for packaging from the dry product stacking unit.
NT-42 concrete block machine is fully automatic and works with PLC system. Thanks to the automation system that manages and drives the entire facility, the same quality and quantity is obtained the same in every shift. The automation system software has a user-friendly interface and can be translated into the customer's preferred language. Production process through LCD touch screen control panel; The aggregate in the bunker can be controlled by a single operator from the weighing machine to the packaging unit at the exit of the machine. In addition, our automation systems are designed to meet the demands of our customers to expand their facilities in the future.
ADVANTAGES OF THE AUTOMATION SYSTEM
- Easy to Use
- High reliability
- Management Features
NT-42 CONCRETE BLOCK MACHINES SPECIFICATIONS
AUTOMATIC VIBRATION ADJUSTMENT BY PRODUCT GROUPS
In NT-42 Concrete Block Machine, 4 servo controlled motors have a vibration system gathered in a single tray. Servo-controlled motors offer a smooth and rapid change in speed values since they operate stably at wide speed ranges. Since vibration adjustment is made separately for different product groups, production printing times are reduced, daily printing capacities are increased which provides perfect compressions and the best surface quality is achieved in products with high strength
HIGH-QUALITY DURABLE PRODUCTS
Hydraulically driven agitator grid, mounted inside the base concrete filling box, ensures fast and even filling of all mould cavities. As a result all concrete products have the same density and dimensions
MORE PRODUCTS IN LESS TIME
Heavy-duty welded machine frame is equipped with electric motor driven height and length adjustment devices. Both base and face concrete filling systems are connected to the machine’s moulding unit via hydraulic clamps. This system reduces time and effort during mould change and maintenance works
FAST MOLD CHANGE
Nt-42 Concrete Block Machine is equipped with a rapid mold change system, which allows to re-adjust the machine for the production of a new product in a minimum time. Thanks to the mold changing trolley, the replacement process is made easily and quickly by a single staff, thus saving time and labor.
CONCRETE PRODUCT HEIGHT CONTROL WITH LINEAR RULER SYSTEM
The product heights printed with linear rulers with a precision of 0.1 mm are adjusted to the desired size, so that the product can be produced in the same size in minimum time.
4 AXIS HYDRAULIC SIMOTION CONTROL
Thanks to the Simotion automation system, speed and position control of 4 different axes can be provided to the filling box, compaction head and the mold.
An unlimited number of formulas related to machine parameters and raw material quantities are created for each product and mold produced, thereby preventing the user from spend time defining these parameters.
VPN REMOTE ACCESS PACKAGE
With the option of remote access offered to the machine on demand, the automation system is accessed and the opportunity to receive information and report on the overall operation is offered. Also, in case of any malfunction, malfunction detection and software updates can be performed by intervening remotely in the system.
Access to daily, weekly, monthly and yearly print and collection values. Also, hourly print and average speed parameters allow shift speeds and stop times to be accessed.
TOUCH SCREEN AUTOMATION CONTROL PANEL
Thanks to the ergonomic control panel, all movements can be manually controlled from the touch screen.
MACHINE ADVISOR (DIGITAL SERVICES FOR MACHINES)
Machine Advisor is a digital, cloud-based service platform where all the data of machines that provide remote access to the machines can be recorded and managed throughout their use. With this system, we can provide operators with new services and support them for optimum and reliable operation of the machine, wherever it is installed in the world. In addition, the recording of operating data enables maximum customer satisfaction to be developed and improved.
Supported key areas and services provided;
- Installation and tracking of machines, Documentation of data/ saving machine history and operating data.
- Monitoring machine performance and efficiency with panels customized according to functions
- Diagnosis and repair of malfunctions on machines thanks to cloud-based software tools.
AOA; Augmented Operator Advisor
Real-time information received from PLC system with augmented reality technology; related documents, SQL Darabase data, images etc. you can access anytime and anywhere. With this application, while providing optimum efficiency, operators can transfer instant data and virtual objects to the clipboard, machine or facility, enabling instant access advantages such as user manual, PDF technical documents, instructions and electrical schemes consiquently reducing maintenance costs and increasing efficiency.
Advantages of the System
- Access to closed sections
The interior of an electrical panel can be open virtually to enable access to some closed parts of the machine.
- Highlighting and emphasising important points
Screen changes color according to the working condition of the machine.
- Guidance for maintenance procedures
Operators and service engineers use the step-by-step guidance from the instructions shown on the tablet which aims to reduce human errors